Process: 2 Dry Granulation with Roll Compactor System
Powder- Row Material
Grading & sieving Process (Machine – Vibro Sifter)
Dry Compaction of the material (Machine – Roll Compactor)
Compacted material to be granulated (M/c. Oscillating Granulator/Multi Mill)
Grading & sieving (Machine – Vibro Sifter)
Lubrication of granules for free flowing (M/c Blender Octagonal / Double & V Cone / Bin)
Tablet Compression (Machine – Tablet Press & Die & Punch)
Tablet De Dusting (Machine – Vibro De Duster)
Dust extracting during tablet compression (Dust Extractor Unit)
OR
Granules Direct will be packed.
Film & Sugar Coating of tablets (Machine – Auto Coater or Conventional coating)
Coating solution preparation (Machine – Stirrer & Colloid Mill)
After That Tablets will be inspected and Packed
Powder- Row Material
Mixed the powder with liquid and made dough (Machine –Sigma Mixer-“Z” Blade Mixer)
Mixed dough material to be extruded (M/c. – Extruder- Axial or Redial type )
Spherical pallet made from Extruded material (Machine - Spherodizer)
Spherical Pallet Drying (Machine – Fluid Bed dryer OR Tray Dryer)
Grading & sieving (Machine – Vibro Sifter)
After That Pallets are inspected and Packed in capsule
OR Packed in Pouch OR Will be pallet coated.
Powder- Row Material
Dry powder rotated on inclined disc type pan and that time liquid spray on the material so powder agglomerated and than agglomerated granules rolling and get size bigger due to continually spraying. In this process we get unequal size pallet. (M/c. –Palletizer)
Pallet Drying (Machine – Fluid Bed dryer & Tray Dryer)
Grading & sieving (Machine – Vibro Sifter)
After those Pallets are inspected and packed in Bag.
Equal size Pallets made form Process of Extruder & Spherodizer system.
The pallet fill in the container of Fluid Bed Coater and spraying the coating solution by bottom spraying system and the will be dried the pallet in the same machine.(Machine – Fluid Bed Coater with Wurster Coater/ Bottom spraying system.)
Grading & sieving (Machine – Vibro Sifter)
After That Pallets are inspected and Packed in capsule
OR Packed in Pouch OR Will be pallet coated.
Process: 1 Automatic Sugar Syrup Manufacturing Process
Step:1 Sugar Grading & sieving Process (Machine – Vibro Sifter)
Step:2 Sugar Transfer in the sugar melting vessel (Machine – Vacuum Transfer System)
Step:3 Sugar Melting Process by Sugar and D.M.water mixed and heated in sugar melting vessel so sugar is malted (Machine –Sugar Melting Vessel)
Step:4 Melted Sugar to be filtered for removing impurity of solid particles and transfer the manufacturing vessel (M/c. Basket Filter and Transfer Pump)
Step:5 Syrup manufacturing by adding drugs & ingredient in malted sugar and mixed by stirrer and high speed homogenizer with heating. Also the material re circulated in the vessel after that readiness of syrup it will be cooled by cooling system. (Machine –Syrup Manufacturing Vessel)
Step:6 Cooled syrup will be transfer through inline homogenizer and filter press for homogenize mixing and filtered up to 5 microns size in storage tank. (M/c Inline Homogenizer & Filter Press)
Step:7 The syrup is storage in the storage vessel and when transfer to the filling machine that time mixed by stirrer. (Machine –Storage Tank)
Step:8 Syrup transfer to float tank of filling machine by transfer Pump system (Machine – Tranfer Pump)
Liquid syrup will be packed in bottle by filling & sealing & packing line machinery
Step: 9 Automatic washing of all vessel and Tank by CIP system (Machine –CIP/ WIP System)
Process: 1 Semi Automatic Sugar Syrup Manufacturing Process
Step:1 Sugar Grading & sieving Process (Machine – Vibro Sifter)
Step:2 Sugar Transfer in the sugar melting vessel by Manually
Step:3 Sugar Melting Process by Sugar and D.M.water mixed and heated in sugar melting vessel so sugar is malted than adding drugs & ingredient and mixed by stirrer in the same vessel for manufacturing syrup (Machine –Manufacturing Vessel)
Step:4 The syrup will be transfer to storage vessel through inline filter press and than cool the syrup in storage vessel.(M/c Filter Press and Storage vessel)
Step:5 The syrup is storage in the storage vessel and when transfer to the filling machine that time mixed by stirrer in the storage vessel and passed through Colloid mill for homogenize mixing. (Machine –Colloid Mill)
Step:6 Syrup transfer to float tank of filling machine by transfer Pump system (Machine – Tranfer Pump)
Liquid syrup will be packed in bottle by filling & sealing & packing line machinery
Step:1 Water Phase: Fill D.M. water in water phase vessel than heated and stirring(Water Phase Vessel with stirrer & jacketed)
Step:2 Wax Phase: Fill wax in wax phase vessel than heated and stirring (Wax Phase Vessel with stirrer & jacketed)
Step:3 Melted wax and heated water will be transfer to in the Ointment/ Cream/ Tooth Paste/Gel Manufacturing Vessel by Vacuum Transfer system and mixed in the vessel. Than added drugs and ingredient with Heating, stirring and high speed homogenizer. Also the material re circulated in the vessel and Vacuumised for evaporate of the d (Machine –Ointment Manufacturing Jacketed Vessel with stirrer, High speed Homogenizer, Vacuum Pump and lid lifting system)
Step:4 The material will be transfer to inh the storage tank by bump pump (M/c. Bump Pump)
Step:5 The material will be store in the storage tank and this tank having facility for heating and trolley wheel for move to filling area. (Machine –Storage Tank)
Step:6 The storage tank carry to filling machine by manually and the material will be heated by hot water circulation for easy transferring high viscous material by metering pump to the hopper of filling machine . (M/c- Metering Pump)
Step:7 The Ointment/ Cream will be fill and seal by filling machine and packed by packing line machinery. (Machine –Filling & Sealing and Packing Line Machinery)
Ointment / Cream will be packed by filling & sealing & packing line machinery
Step: 8 Automatic washing of all vessel and Tank by CIP system (Machine –CIP/ WIP System)
Please Note that the Triple Roller Mill will be used for proper mixing and reduced particle size of basic powder material and removing water and liquid content from final materials
Step:1 Water Phase & Wax Phase & Manufacturing Phase: Fill D.M. water in than heated and stirring after that added wax in the same container than again stirring and heated. After complete melting and mixing of wax than to be added drugs and ingredient in same container and mixed by stirrer.(Machine: Planetary Mixer with stirrer & jacketed)
Step:2 The Mixed material will be passed through colloid mill for particles size reduction and homogenize mixing than transfer to storage tank..(Machine: Colloid Mill)
Step:3 The material will be store in the storage tank and this tank having facility for heating and trolley wheel for move to filling area. (Machine –Storage Tank)
Step:4 The storage tank carry to filling machine by manually and the material will be heated by hot water circulation for easy transferring high viscous material by metering pump to the hopper of filling machine . (M/c- Metering Pump)
Step:5 The Ointment/ Cream will be fill and seal by filling machine and packed by packing line machinery. (Machine –Filling & Sealing and Packing Line Machinery)
Ointment/ Cream will be packed by filling & sealing & packing line machinery
Please Note that the Triple Roller Mill will be used for proper mixing and reduced particle size of basic powder material and removing water and liquid content from final materials.
A. We have Vacuum transfer system for following process
1. Loading sugar in sugar melting vessel.
2. Loading all type of Mixer machine.
3. Inline milling and sifting.
4. Loading all type of Blender machine.
5. Loading on Tablet Press.
6. Loading Tablet in coating Pan
7. Unloading FBD Bowl
8. Inline dry granulation with Roll Compactor. Oscillating Granulator and sifter
B. We have Tipper system for following process
1. Unloading FBD Bowl with inline milling or sifting.
C. We have Bin Loader system for following process
1. Loading all type of Mixer machine.
2. Loading Powder to the Tablet press.
3. Loading Tablet in Coating Pan
4. Inline milling and sifting of the materials.
D. We have Storage Bin / IPC Bin system for following process
1. Storage of powder, Granules. Tablets, Coated Tablets.
2. Transfer ingredient etc.
